FLUXone BioChar

Plant for the production of biochar out of hydrochar

Biochar from biogenic residues – decentralized, efficient and low in emissions

We are currently testing a process for producing high-quality biochar from untreated organic residues such as fermentation residues, green waste and agricultural waste. The materials are first hydrothermally converted into HTC charcoal and then thermally refined at 400-450 °C. The result is a stable biochar with multiple uses. This produces a stable biochar with a wide range of uses.

Our tests to date show: The biochar improves the soil structure, serves as a carrier for fertilizers, promotes humus formation and supports composting. It can also contribute to long-term CO₂ sequestration – a valuable lever in climate protection.

Another advantage lies in the possibility of enriching the coal with nutrients during the process.

FLUXone BioChar we are developing a future-oriented solution for sustainable agriculture and the circular economy.

  • Economical production of biochar from liquid and solid biogenic residues

  • Biochar can be loaded with fertilizers in the plant

  • Compact container solution
  • Wide range of applications: Soil improver, carrier for fertilizers, basic substance for humus formation and binding of water in the soil, CO₂ sink

Process & functionality

The plant is based on a thermochemical process in which biogenic materials are converted into hydrochar. This coal is then converted into biochar in a pyrolysis reactor. The process produces usable CO₂-neutral waste heat.

Preparation

Biogenic residues are homogenized in the preparation container and conditioned for the process.

Carbonization

Hydrochar is produced in two successive heated reactors through targeted temperature control. The calorific value is comparable to lignite.

Dewatering

The pH value can be used to separate the fertilizer substances from the organic matter and dissolve them in water. The biochar can be loaded with this concentrate in the same way as with a liquid fertilizer.

Drying & discharge

Depending on the planned further processing, the Hydrochar produced is dried in a mixing dryer to a dry substance content of 85 to 95% and then pelletized.

Pyrolysis

The HTC charcoal is heated at 400 to 450°C and converted into soil-stable biochar

Biochar is a porous, stable carbon product that is produced from plant residues such as wood, green waste or fermentation residues using controlled thermal processes. In contrast to conventional fertilizers, it contains only small amounts of nutrients – its benefits lie more in its physical and biological effect in the soil.

Technical data

 

 

  FLUXone BioChar 10000
Organic residue with 30% dry matter [t/a] 18,500
Electrical energy [GWh/a] 10.3
HTC coal* [t/a] 5,560
Residual process heat 85°C [GWh/a] 10.6

*Output depending on system configuration (guide values)

Optimally integrated:

The FLUXone BioChar system can be seamlessly integrated into existing operating environments – whether in industry, municipalities (municipal heat planning), agriculture or waste disposal.

The system graphic shows an example of how the hydrochar and process heat produced can be used for energy recovery, reconversion or soil improvement.

This makes FLUXone BioChar the interface between waste recycling, energy generation and CO₂ storage.

Our energy has a future.

Gerne beraten wir Sie zur passenden FLUXone-Anlage oder individuell zu Ihrem Projekt.

Telefon
+49 (0)8803-90071-0

E-MAIL
info@bluefluxenergy.de

"*" indicates required fields

Step 1 of 2

This field is for validation purposes and should be left unchanged.
Address*

Other system types